D3PLOT 22.1

METAL FORMING Data Values

METAL FORMING data values

The METAL FORMING panel allows a Forming Limit Curve (FLC) to be read in from a curve file (see figure right), or to be generated by D3PLOT from an equation (see figure below right). The curve file name is entered in the box.

The following parameters are added to generate the other curves:

Anisotropic Parameter (R )
Safety Margin %age
Allowable Thinning
Low Strain
Wrinkle Slope

If the FLC is generated from an equation the following parameters are entered in the boxes: Thickness , and Work Hardening Parameter (N) .

The FLD curves are then generated according to an empirical formula which is generally applicable for steels as follows:

If E[minor] < 0
If E[minor] > 0

E[major] = FLD + E[minor] * ( 0.042 * E[minor]+0.627 )
E[major] = FLD + E[minor] * (-0.0086 * E[minor]+0.785)

Where

FLD = ( N/0.2116 ) * ( 23.36 + 14.042*min(T, 3.0))
N = Work Hardening Parameter
T = Material Thickness (mm)

Other data values

Anisotropic Parameter (R) Used to automatically generate uniaxial tension and uniaxial compression curves, see FLD PLOT - Forming Limit Diagram .
Safety Margin %age The safety curve on the FLD and STRAIN PATH plots is automatically generated by subtracting the constant percentage of strain Safety Margin %age from the FLC.
Allowable Thinning Severe thinning occurs if
Low Strain Strains are ignored if
Wrinkle Slope Sets the gradient of the severe wrinkles curve, see FLD PLOT - Forming Limit Diagram .
where
E (major) , E (minor) Engineering major/minor strains